Drilling Side Frame for Knob Repair

Drilling Knob

Fashioning Teak Dowels

Frames Repaired and All Pieces Ready for Finish

Repaired Chair Frame Assembled

Delaminated Arm Shells

Preparation to Glue One Pair of Veneers

Gluing One Pair of Veneers

Arm Shells Reglued and Touched-Up

Frame with Repaired Arm Shells

Old Seat Frame and Materials for New Seat Frame

Gluing Laminated Front for Seat Frame

Trimming Front Piece of Seat Frame in the Form

Ripping Front Piece of Seat Frame in the Form

Cutting End Mortise in Front Piece of Seat Frame

Layout for Bandsawing of Back of Seat Frame

Back of Seat Frame Joined to Sides

Bandsawing Back of Seat Frame

Excess Where Side Piece Meets the Back Piece

After Excesses Have Been Planed Off

New Seat Frame

Chair Frame with Seat Frame Added

Back Stripped to Original Foam

Shaped Foam Rubber Removed

Final Front Layer Removed

Thin Back Foam Layer

Back Frame with All Foam Removed

Salvaging the Only Part of the Old Back Frame Not Delaminated

Salvaged Crest on Chair Frame

Salvaged Crest Piece

Dry Clamping Laminates to be Added to the Crest

Gluing Laminates for Crest Piece

Gluing Laminated Piece to Salvaged Piece

Shaping Crest Piece

Crest Piece on Chair Frame

Top (Crest) and Bottom Pieces of Back Frame

First Shimmed Block for S-Shaped Sides

Second Shimmed Block for S-Shaped Sides

Third Shimmed Block for S-Shaped Sides

Fourth Shimmed Block for S-Shaped Sides

Fifth Shimmed Block for S-Shaped Sides

Filler Strips Added and Ready for Shaping

Mold for Right S-Side of Back Frame Ready

Gluing Right S-Side of Back Frame

All Pieces for Back Frame Made

Set-Up to Cut Bottom Back Frame Joints

Cutting Side Piece of Bottom Back Frame Joint

Splitting the Piece from Guide Block

Cut Bottom Joint of Back Frame

Cut Bottom Joint of Back Frame Close-Up

Chair Frame with Back Frame

Gluing Back Frame

Glued and Shaped Back Frame

Finished Crest of Back Frame

Finished Bottom of Back Frame

View Up the Side of the Back Frame

Completed Chair Frame Before Upholstey

Chair Frame with Seat Suspension Added

Adding Webbing to Back Frame

Plywood Shaping Added to Back Frame

Completed Chair Frame Ready for Foam

Old Back Foam

Old Back Foam Cut to Reveal Profiles

Profiles Translated in Topograhic Mappings

Comparing Old and New Bottom to Top Profile

Comparing Old and New Side to Side Profile

Patterns of Foam Layers

Foam Layers

Adding Shaped Foam Layer to Back Frame

Shaped Back Layer on Back Frame

Back Side Profile of Back With Foam

Front Side Profile of Back With Foam

Chair Frame with Seat in Muslin and Arms with Foam

Adding Final Layer of Foam to Back

All Foam Layers Added to Back

Completed Chair

Completed Chair and Ottoman